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(Engineering Team)

The types, characteristics, and automated storage and conveying production lines of thermal expansion-formed axles are described as follows:

  1. Types: The types of axles are generally classified based on the materials used, design, and manufacturing processes. For example, high-strength hollow axles are made of special metal materials known for their high strength, good toughness, and low-temperature resistance.
  2. Characteristics:
    • High Strength: The thermal expansion forming process endows the axle with higher strength to withstand greater loads and impacts.
    • Precise Dimensions: The axle has high dimensional accuracy after heat treatment, which helps improve the stability and safety of the vehicle.
    • Durability: The heat treatment process enhances the durability of the axle, extending its service life.
  3. Automated Storage and Conveying Production Line:
    • Heat Treatment Area: Axles undergo heat treatment, such as thermal expansion, in this area to ensure precision in size and shape.
    • Conveying System: Processed axles are conveyed to the next workstation through conveyor belts, roller tracks, suspension chains, or AGV systems.
    • Cooling Area: Axles are naturally or forcibly cooled in this area to stabilize their physical properties.
    • Quality Inspection Area: Automated equipment inspects the dimensions, shapes, and surface quality of the axles.
    • Machining Area: Further machining is performed, such as drilling, milling, or grinding.
    • Cleaning and Anti-Rust Treatment: Axles are cleaned and treated with anti-rust measures in preparation for painting or assembly.
    • Painting Area: The surface of the axle is painted to provide additional protection and aesthetics.
    • Storage Area: After all processing steps are completed, the axles are automatically stored, awaiting assembly or shipment.
    • Information Management System: The entire production line is controlled by an information management system responsible for scheduling, monitoring, and data collection.
    • Automation Equipment: Includes robots, automated fixtures, and handling systems to improve production efficiency and reduce manual intervention.

This automated production line, integrated with advanced technologies and equipment, achieves high efficiency, quality, and consistency in the production process, while reducing production costs and improving the safety of the working environment.

 

Thermal expansion-formed axles are characterized by their high strength, precision in dimensions, and durability, achieved through heat treatment processes that ensure consistent quality. The use of automated conveying production lines for axle manufacturing offers numerous benefits, including increased efficiency, reduced labor costs, and enhanced safety. These lines integrate heat treatment, conveying, cooling, inspection, machining, anti-rust treatment, painting, and storage, all controlled by an information management system for seamless production flow and quality assurance.

Thermal Expansion Forming Axle Conveyor Line

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30,000 square meter workshop

Assembly Line Manufacturing Base

15,000 square meter workshop

Email: Assemblyline@qq.com

Tel & Wechat: (0086) 158 6765 3608  Mr.Pan

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