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Mr. Pan （+86）158 6765 3608

Email：Assemblyline@qq.com

(Engineering Team)

Electric Cargo Tricycle Assembly line Plant

The assembly line for electric cargo tricycles utilizes advanced automation technology, including robotic welding, automatic painting, and precise assembly. This production line efficiently integrates material handling, body manufacturing, motor installation, battery assembly, and final testing to ensure that each tricycle meets quality standards. The entire process, from raw materials to finished products, reflects the precision and efficiency of modern manufacturing.

Suitable：

Electric cargo tricycles come in various structural types designed to suit different applications and purposes:

Household Type: These tricycles are commonly equipped with a side-wheel motor and an external frame, lacking a heavy-duty axle, and have a light loading capacity, typically around 200KG. They usually feature a motor with a power output of 350-500W and a 12V20AH battery, making them ideal for domestic use and as a means of transportation for the elderly.

Cargo Type: These are divided into two subtypes: motorcycle-style and motorized-three-wheeled-style. The motorcycle-style is configured similarly to a three-wheeled motorcycle, with a centrally mounted motor and an axle, equipped with a motor of over 500W, and a cargo capacity generally ranging from 300-600KG. The motorized-three-wheeled-style is often adapted from a conventional motorized-three-wheeled, using its rear axle and box design, with a carrying capacity of over one ton, featuring a transmission for speed adjustment, and is fitted with 4-5 pieces of 120AH high-capacity batteries and a direct current motor of over 900W. These are suitable for heavy transport tasks.

Industrial Type: Built for tough environments such as factories, these tricycles require durable motors and batteries that can withstand dust, high temperatures, and rough terrain. The frame material and welding craftsmanship are of high standards, with frame tubes typically thicker than 2.5MM and rear axle diameters over 78MM. These tricycles are designed to meet the rigorous demands of industrial settings.

Special Purpose Vehicles: These are specially designed or modified vehicles with fixed equipment, not primarily for transporting people or goods, but for specific functions like sanitation, engineering, and tunnel construction work.

Electric Sightseeing Vehicles: Intended for passenger transport in tourist spots or gated communities, these vehicles are characterized by their low speeds and focus on passenger comfort.

Electric Beach Vehicles: Designed for use on beaches or other soft terrains, these vehicles have large tires and are built for off-road performance.

Elderly Mobility Vehicles: Tailored for the elderly, these vehicles are designed with simple operation and lower speeds to accommodate the driving capabilities and needs of seniors.

Electric Material Handlers: Used for internal factory transport of materials or products, these vehicles may come with hydraulic lifting mechanisms or other specialized equipment.

Each structural type is crafted to address particular usage scenarios and requirements, ensuring optimal functionality and efficiency.

The production process and assembly process of electric cargo tricycles is a comprehensive manufacturing process that involves multiple steps and corresponding production equipment. Here is a detailed production process and the required equipment:

1.Design and Development Phase: In this stage, product design, selection, and material planning are conducted. Designers create structural diagrams for the tricycle, including the frame, body, seat, wheels, and other components.

 

2.Raw Material Procurement: Based on design requirements, raw materials such as steel, aluminum alloy, and plastic are purchased.

 

3.Frame Manufacturing: The frame is the foundation of the electric tricycle, typically made of steel or aluminum alloy. It requires processes such as cutting, stamping, welding, and bending to take shape. This step requires metalworking equipment, such as cutting machines, stamping machines, welding equipment, etc.

 

4.Component Production and Processing: This includes the production of tires, motors, controllers, and other components. Motors and controllers are the core parts of the electric tricycle and require specialized production lines and testing equipment to ensure their performance and quality.

 

5.Assembly: Components such as the frame, body, seat, and wheels are assembled according to the design drawings. This step requires various fasteners and tools.

 

6.Electrical System Installation: This includes the installation and connection of electrical components such as motors, batteries, and controllers. The installation of these components requires precise and professional operations to ensure the safety and reliability of the electrical circuit.

 

7.Testing and Inspection: Functional tests are conducted on the power system, braking system, suspension system, etc., to ensure compliance with standards and regulations. This step requires various testing equipment, such as motor testers, battery testers, etc.

 

8.Adjustment and Acceptance: A comprehensive inspection and test run are conducted to verify performance and functionality. This step requires professional technicians to carry out.

 

9.Painting: The frame and body are sprayed to provide aesthetic appeal and corrosion protection. The painting workshop requires spray painting equipment, baking ovens, etc.

 

10.Automated Assembly Line: Modern production lines increasingly use automated assembly lines to improve efficiency and quality. Automated assembly lines greatly enhance production efficiency through specialized division of labor and automated equipment. They can operate continuously, reducing the time and errors of manual operations, and improving production stability and predictability.

 

11.MES System: The Manufacturing Execution System (MES) is used to manage and monitor factory production activities, achieving transparent production, mobile management, and data-driven decision-making.

 

12.Industrial Robots: In automated assembly lines, industrial robots perform tasks that are highly repetitive and require high precision, such as welding, handling, and partial assembly work, improving production efficiency and product quality.

 

By using these production processes and equipment, the production process of electric cargo tricycles can achieve efficient, high-quality production while reducing labor costs and improving product consistency.