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The recovery equipment in powder coating production lines is a crucial device for enhancing production efficiency and environmental performance. The application of filter cartridge technology and compressed air backflushing is particularly significant. Here is a detailed description:

 

1. Role and Advantages of Filter Cartridge Recovery Systems
The filter cartridge recovery system is an essential component in powder coating production lines, primarily used to collect excess powder that did not adhere to the workpieces, enabling efficient powder recycling and reuse. The filter cartridges are typically made of paper or membrane-coated materials, featuring high filtration efficiency and low air resistance. The filtration efficiency can reach over 99%, effectively capturing dust particles larger than 0.3μm. This high-performance filtration not only reduces powder waste and production costs but also minimizes environmental pollution.

 

2. Compressed Air Backflushing Technology
To ensure the long-term efficient operation of the filter cartridges, compressed air backflushing technology is widely used for cleaning the cartridges. The backflushing system uses a pulse controller and solenoid valves to periodically inject high-pressure compressed air (ranging from 0.5 to 0.7 MPa) into the interior of the filter cartridges. This pulsing backflushing method effectively removes the powder adhering to the outer surface of the cartridges, preventing clogging and maintaining filtration efficiency. The removed powder falls into a collection bin for recycling.

 

3. Synergistic Operation of Filter Cartridges and Backflushing Systems
The combination of filter cartridge recovery systems and compressed air backflushing technology achieves efficient powder recycling and cartridge cleaning. The pleated design of the filter cartridges increases the filtration area, reduces air velocity, and further enhances filtration efficiency. Meanwhile, the pulse control unit of the backflushing system can automatically perform backflushing operations at set time intervals, ensuring the filter cartridges remain in optimal working condition.

 

4. Environmental and Economic Benefits
This recovery equipment not only improves the utilization rate of powder, reduces waste, and lowers production costs but also decreases dust concentration in the workshop, meeting environmental requirements. Moreover, the efficient recycling function of the filter cartridges reduces the consumption of new powder, lowering production costs.

 

5. Applications and Advantages
The combination of filter cartridge recovery systems and compressed air backflushing technology is widely applied in equipment such as large cyclone spray booths and dual-station pulse spray booths. The advantages include small footprint, easy cleaning, high recovery efficiency, and rapid color change. This technology not only enhances the overall performance of powder coating production lines but also provides strong support for sustainable development in enterprises.

 

In summary, the integration of filter cartridge recovery systems and compressed air backflushing technology is an indispensable part of powder coating production lines. It plays a vital role in improving production efficiency, reducing production costs, and protecting the environment.

The recovery equipment for powder coating production lines is a crucial device for enhancing production efficiency and environmental performance. It efficiently recycles excess powder that did not adhere to the workpieces, reducing waste and lowering production costs. Common recovery systems include primary recovery (using only a filtration separator), secondary recovery (a combination of cyclone separators and filtration separators), and tertiary recovery (adding another filtration stage to the secondary system), with a recovery rate as high as 99%. Among them, the large cyclone recovery system is widely used due to its high efficiency, stability, and ease of cleaning. This equipment not only improves powder utilization but also optimizes the workshop environment, making it an essential part of modern powder coating production lines.