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Mr. Pan (+86)158 6765 3608

Email:Assemblyline@qq.com

(Engineering Team)

The motorcycle frame spray painting and drying automated production line is a highly integrated modern coating system with the following characteristics:

 

1. Process Flow
The production line adopts a standardized coating process, including three main stages: pre-treatment, spray painting, and drying. During pre-treatment, the frame surface is cleaned chemically or mechanically to remove grease and rust, ensuring good adhesion of the coating. The spray painting stage uses electrostatic spraying technology, with robotic spray guns achieving uniform coating. The spray range can reach up to 1.2 meters with a positioning accuracy of 0.2 mm. The drying stage employs infrared or hot air circulation technology, with temperature control from ambient to 120°C, ensuring rapid curing of the coating.

 

2. Equipment Configuration
The line features a suspended conveyor system, where workpieces are transported between stations via hanging chains, ensuring efficient and stable transfer. The spray painting equipment is equipped with multi-axis robots that can flexibly adjust the spraying angle and distance according to the shape and size of the frame. The drying equipment uses high-efficiency energy-saving hot air circulation or infrared drying ovens, equipped with temperature and time control systems.

 

3. Production Efficiency
Designed for continuous operation, the production line has a high degree of automation and can run 24/7. The production cycle is optimized based on output requirements. For example, an output of 50,000 pieces per month can be completed within 25 working days. Compared to traditional manual spraying, the automated production line increases efficiency by 3 to 5 times.

 

4. Level of Automation
The production line integrates advanced automated control systems, using PLC and touch screen interfaces to monitor and adjust spray parameters, drying temperatures, and conveyor speeds in real-time. The robotic spray painting system is equipped with intelligent vision recognition technology, which can automatically identify the frame position and adjust the spraying path accordingly.

 

5. Energy Consumption and Environmental Protection
The drying stage uses efficient hot air circulation and infrared heating technologies to significantly reduce energy consumption. Additionally, the production line is equipped with powder recovery systems and exhaust gas treatment devices to minimize paint mist emissions and VOCs during the spraying process. The use of water-based or low-VOC coatings further reduces environmental impact.

 

6. Equipment Quality and Reliability
The production line is made of high-quality steel and durable mechanical components, ensuring long-term stable operation. The equipment design complies with international standards, featuring good corrosion resistance and wear resistance. Moreover, the production line is equipped with a comprehensive fault diagnosis system that can quickly locate and resolve equipment issues.

 

Overall, the motorcycle frame spray painting and drying automated production line achieves efficient, environmentally friendly, and high-quality coating production through advanced processes and equipment configurations. It significantly improves production efficiency and product quality while reducing labor costs and energy consumption.

The motorcycle frame spray painting and drying automated production line is a highly efficient system designed to enhance coating quality and production efficiency. It integrates advanced automation technologies, including robotic spray painting and infrared drying systems. The robotic arms, with a spray range of up to 1.2 meters and a positioning accuracy of 0.2 mm, ensure precise and uniform coating application, significantly improving product quality and consistency. The infrared drying section, with temperature control from ambient to 120°C, provides rapid and even curing of the paint, reducing production time and energy consumption. The entire line operates continuously, with minimal manual intervention, allowing for 24/7 production. This automation not only reduces labor costs by up to 70% but also increases production efficiency by 3 to 5 times compared to manual processes. Additionally, the line is equipped with environmental control systems to minimize paint overspray and reduce waste, ensuring a safer and more sustainable working environment. Overall, this automated production line offers a comprehensive solution for high-quality motorcycle frame coating, combining efficiency, precision, and environmental responsibility.