Project Itemized Description of LED Lamp Panel Spray Painting Production Line

1. Process Flow
The LED lamp panel spray painting production line adopts a standardized coating process, mainly consisting of three core stages: pre-treatment, spray painting, and drying. During pre-treatment, the lamp panels are cleaned chemically or mechanically to remove impurities and grease, ensuring good adhesion of the coating. The spray painting stage uses electrostatic spraying technology with robotic spray guns to achieve uniform coating. The spray range can reach up to 1.2 meters with a positioning accuracy of 0.2 mm. The drying stage employs hot air circulation or infrared heating technology, with temperature control from ambient to 120°C, to ensure rapid curing of the coating.

2. Equipment Configuration
The production line is equipped with a suspended conveyor system, where workpieces are transported between stations via hanging chains to ensure efficient and stable transfer. The spray painting equipment uses multi-axis robots that can flexibly adjust the spraying angle and distance according to the shape and size of the lamp panels. The drying equipment features energy-efficient hot air circulation or infrared drying ovens, equipped with temperature and time control systems to ensure uniform curing of the coating.

3. Level of Automation
The production line integrates an advanced automated control system, using PLC and touch screen interfaces to monitor and adjust spray parameters, drying temperatures, and conveyor speeds in real-time. The robotic spray painting system is equipped with intelligent vision recognition technology, which can automatically identify the position of the lamp panels and adjust the spraying path to ensure precision and efficiency.

4. Production Efficiency
Designed for continuous operation, the production line has a high degree of automation and can run 24/7. The production cycle is optimized according to output requirements. Compared to traditional manual spraying, the automated production line increases efficiency by 3 to 5 times, significantly reducing production costs.
5. Energy Consumption and Environmental Protection

The drying stage uses efficient hot air circulation and infrared heating technologies to significantly reduce energy consumption. The production line is also equipped with powder recovery systems and exhaust gas treatment devices to minimize paint mist emissions and VOCs during the spraying process. Additionally, the use of water-based or low-VOC coatings further reduces environmental impact.

6. Equipment Quality and Reliability
The production line is made of high-quality steel and durable mechanical components to ensure long-term stable operation. The equipment design complies with international standards, featuring good corrosion resistance and wear resistance. The line is also equipped with a comprehensive fault diagnosis system that can quickly locate and resolve equipment issues.

7. Quality Control
The production line is equipped with an online inspection system that monitors coating thickness and uniformity in real-time to ensure consistent product quality. Through automated control and precise process parameter settings, the line effectively reduces coating defects and improves product pass rates.
 

8. Flexibility and Scalability
The production line is designed with high flexibility and scalability, allowing for quick adjustments according to the shape and size of different products. It can also be upgraded or expanded in the future to meet higher production demands.

Overall, the LED lamp panel spray painting production line achieves efficient, environmentally friendly, and high-quality coating production through advanced processes and equipment configurations. It significantly enhances production efficiency and product quality while reducing labor costs and energy consumption.

The LED lamp panel automated spray painting line is an advanced production system designed to enhance coating efficiency and quality for LED lighting components. This line integrates robotic spray technology with an automated conveying system, ensuring precise and uniform coating application on LED lamp panels. The robotic arms, equipped with high-precision nozzles, can adjust spray parameters according to the panel's size and shape, achieving optimal coating thickness and coverage. The automated conveyor efficiently transports panels through each process stage, maintaining a consistent production flow and reducing cycle time.

The production line is highly automated, minimizing human intervention and increasing operational efficiency. It also incorporates environmental control systems to capture overspray and filter exhaust gases, reducing the environmental impact of the coating process. The use of energy-efficient technologies and precise control systems further lowers energy consumption. Overall, the LED lamp panel automated spray painting line offers a reliable and sustainable solution for high-volume production, ensuring consistent product quality and reduced production costs.